Before performing maintenance or cleaning on the machine tool, align the upper die with the lower die, lower it, and turn off the machine until the work is completed. If you need to start up or perform other operations, ensure that the mode is set to manual and prioritize safety. The maintenance tasks are as follows:
1. Hydraulic Oil System:
a. Check the oil level in the tank weekly, and also after any hydraulic system repairs. If the oil level is below the window, add hydraulic oil.
b. The hydraulic oil used in this machine is ISO HM46 or MOBIL DTE25.
c. Change the oil after 2000 hours of operation for a new machine, and then every 4000 to 6000 hours thereafter. Each oil change should involve cleaning the oil tank.
d. The system oil temperature should be maintained between 35°C and 60°C, not exceeding 70°C, as higher temperatures can lead to deterioration and damage to the oil quality and components.
2. Filters:
a. Replace or thoroughly clean the filters each time the oil is changed.
b. If there are related alarms or indications of dirty oil, the filters should be replaced.
c. Check and clean the air filter on the oil tank every 3 months, ideally replacing it annually.
3. Hydraulic Components:
a. Clean the hydraulic components (baseplates, valves, motors, pumps, oil pipes, etc.) monthly to prevent debris from entering the system. Do not use cleaning agents.
b. After one month of use, check for any deformations at the bends of the oil pipes. If abnormalities are found, replace them. After two months of use, secure all connections of components. Ensure the machine is turned off and the hydraulic system has no pressure during this work.
Hydraulic Plate Bending Machine Structure and Features:
1. Utilizes a fully welded steel structure for sufficient strength and rigidity.
2. Hydraulic transmission with cylinders positioned on both ends of the machine, directly driving the sliding work.
3. Synchronous mechanism for the slider employing a torsion shaft for forced synchronization.
4. Features a mechanical block structure for stability and reliability.
5. Slider stroke adjustable for rapid movement and manual fine-tuning, with a counter display.
6. Incorporates a wedge-type deflection compensation mechanism to ensure high bending accuracy. The bending machine includes a frame, worktable, and clamping plate. The worktable is placed on the frame, consisting of a base and pressure plate. The base is connected to the clamping plate via hinges, comprising a seat shell, coil, and cover plate. The coil is placed in the recess of the seat shell, with the top covered by the cover plate. When energized by wires, the coil generates a magnetic force on the pressure plate, enabling the clamping of thin plates between the pressure plate and base. The electromagnetic clamping feature allows for processing various workpiece requirements and handling workpieces with side walls.
1. Hydraulic Oil System:
a. Check the oil level in the tank weekly, and also after any hydraulic system repairs. If the oil level is below the window, add hydraulic oil.
b. The hydraulic oil used in this machine is ISO HM46 or MOBIL DTE25.
c. Change the oil after 2000 hours of operation for a new machine, and then every 4000 to 6000 hours thereafter. Each oil change should involve cleaning the oil tank.
d. The system oil temperature should be maintained between 35°C and 60°C, not exceeding 70°C, as higher temperatures can lead to deterioration and damage to the oil quality and components.
2. Filters:
a. Replace or thoroughly clean the filters each time the oil is changed.
b. If there are related alarms or indications of dirty oil, the filters should be replaced.
c. Check and clean the air filter on the oil tank every 3 months, ideally replacing it annually.
3. Hydraulic Components:
a. Clean the hydraulic components (baseplates, valves, motors, pumps, oil pipes, etc.) monthly to prevent debris from entering the system. Do not use cleaning agents.
b. After one month of use, check for any deformations at the bends of the oil pipes. If abnormalities are found, replace them. After two months of use, secure all connections of components. Ensure the machine is turned off and the hydraulic system has no pressure during this work.
Hydraulic Plate Bending Machine Structure and Features:
1. Utilizes a fully welded steel structure for sufficient strength and rigidity.
2. Hydraulic transmission with cylinders positioned on both ends of the machine, directly driving the sliding work.
3. Synchronous mechanism for the slider employing a torsion shaft for forced synchronization.
4. Features a mechanical block structure for stability and reliability.
5. Slider stroke adjustable for rapid movement and manual fine-tuning, with a counter display.
6. Incorporates a wedge-type deflection compensation mechanism to ensure high bending accuracy. The bending machine includes a frame, worktable, and clamping plate. The worktable is placed on the frame, consisting of a base and pressure plate. The base is connected to the clamping plate via hinges, comprising a seat shell, coil, and cover plate. The coil is placed in the recess of the seat shell, with the top covered by the cover plate. When energized by wires, the coil generates a magnetic force on the pressure plate, enabling the clamping of thin plates between the pressure plate and base. The electromagnetic clamping feature allows for processing various workpiece requirements and handling workpieces with side walls.
